[V8i SS3] MDL Application failed to load and cant be unloaded

I am receiving the following error every time that I open Microstation upon loading.  After looking at the help it says that once you use the browse button and load an MDL Application it will load upon start-up every time until you unload it.  This particular application is not something I use on a regular basis and I would like to be able to load/unload it when I need it.  I figured out that if I put the .cfg file for the application in:

 C:\Program Files (x86)\Bentley\MicroStation V8i (SELECTseries)\MicroStation\config\appl

The error goes away and the application loads correctly, but if I unload it and then remove the .cfg file again Microstation still tries to load the application every time on start-up.

Anyone have a solution to this?